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Honda Insight The very first hybrid automobile; built for insanely high mileage.

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Old 08-23-2005, 12:23 PM
ManyMPG ManyMPG is offline
65.5 MPG Lifetime
 
Real Name: George
Location: Columbus, OH
Hybrids: Insight
Posts: 17
Default Changed Front Brake Pads

I changed the front brake pads at 72,308 miles. I found it quite easy. There is a longer and more convoluted writeup on this at litenverden.com/insight, but this is the essence.

I used Honda pads at three times the NAPA price. If you plan to replace pads, do NOT substitute non-Honda parts on this job (see why on the web log). I followed the car manual instructions. I was careful to observe exactly how the clips at the end of the brake pads are installed before I took them off the caliper. Also, the shims on the outboard pads were a bit of a brain teaser, but I found they go on and off easily if you just use your noggen and have patience. The key is to keep the middle of the shim flat so you can scoot it a bit to one end or the other to get it over one of the larger clips. Then it comes off easily.

I used a large "C" clamp to GENTLY compress the inboard pistons to almost flush with the bore shoulder to make it easier to install the thicker new pads. No hammers or pry-bars were required. After assembly I bled the brakes per the manual.


I checked the rear brake shoes. This was VERY easy to do. The wheel just slipped off in my hands when the tire and rim was removed. The rear brakes showed almost no sign of wear. This is probably a result of gentle braking for maximum regen over 5 years.

Last edited by ManyMPG : 08-24-2005 at 05:42 AM. Reason: Spelling!
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Old 08-23-2005, 12:46 PM
zadscmc zadscmc is offline
Have hybrid, will travel.
 
Real Name: Charlie...
Location: Stockton, NJ
Hybrids: 04 Civic Hybrid (MT) 05 Escape Hybrid (AWD)
Posts: 464
Default Re: Changed Front Brake Pads

Nice write up. I will browse the log to read the comments on non-Honda parts. I have an HCH with about 40k on it, but do about 35k per year. I watch the brakes carefully.

I was considering, when it does need it, to do the rotors, too. They aren't that expensive from a third party. How did the rotors look???

Thanks.

.


-Charlie...
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Old 08-23-2005, 03:52 PM
ManyMPG ManyMPG is offline
65.5 MPG Lifetime
 
Real Name: George
Location: Columbus, OH
Hybrids: Insight
Posts: 17
Default Re: Changed Front Brake Pads

Hi, Charlie.

The rotors had a typical circumferential wear pattern. The pads adapted quickly.
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Old 08-23-2005, 07:09 PM
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ericbecky ericbecky is offline
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Real Name: Eric Powers
Location: Madison, WI
Hybrids: 2002 5-speed Insight
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Default Re: Changed Front Brake Pads

Thanks for sharing this info. I changed mine one already as well. Pretty light wear overall, but it's pretty cheap insurance.

.

Eric Powers

MHG Organizer - www.MadisonHybridGroup.com
Hybridfest 2008 - A Hybrid Electric Car Show and More! www.hybridfest.com
Madison, WI July 19 & 20, 2008

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