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Originally Posted by mmrmnhrm
... the gallons consumed figure depends on a sensor we don't have access to, and may not be entirely accurate. It's this flow meter that I (and probably others) am pointing my finger at...
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Actually, it's not a sensor, it is the engine control unit (ECU), counting the time that it keeps the fuel injectors open. The injectors are very accurate, at least on a new car. The only factors that normally affect this measurement are the voltage applied on the injectors, and the temperature of the fuel. Most newer models compensate for both.
I am too puzzled that soo many people report a consistent underestimation of the mpg. If anything, you would have expected a random error of perhaps one percent - when comparing different cars.
It would be interesting to know if the error is the same if you use metric units. From other discussions, such as about the 63-mile bug (100 km) and about displayed mpg, it seems that the unit uses metric units internally, then converts to US for the display. Maybe only the conversion factor is wrong?
I will track this for my car (always using metric display, for obvious reasons), but it will take a while to get data from several tanks.