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  #1 (permalink)  
Old 08-17-2011, 07:45 AM
Ridiculously Active Enthusiast
 
Real Name: Bill Winney
Hybrids: Escape
Posts: 722
Default Brake Pads @ 110,000 miles

Here are some pics of my OEM front brake pads, taken off at 110,000 miles.

I decided to put in new pads & to have the OEM discs turned because of a developing shudder on hard braking. The discs are well above the minimum thickness and these pads are still well above the 3mm minimum thickness also.

The last time I had a car develop this kind of shudder, it was a high mileage Suburban. The fix was to install new steering linkage ball joints.

So I'm doing the pads & discs first and will see how things are then. More to follow if of interest.
Attached Thumbnails
Brake Pads @ 110,000 miles-photo_081611_001.jpg  Brake Pads @ 110,000 miles-photo_081611_002.jpg  Brake Pads @ 110,000 miles-photo_081611_003.jpg  
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Old 08-17-2011, 10:24 AM
Red Red is offline
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Location: Roswell, GA
Posts: 316
Default Re: Brake Pads @ 110,000 miles

Great review. Thanks for sharing.

.

Red
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Old 08-17-2011, 01:24 PM
Active Enthusiast
 
Real Name: Will Bonville
Hybrids: 2008 Ford Escape Hybrid
Posts: 70
Default Re: Brake Pads @ 110,000 miles

Yes indeed, thanks a bunch! I'm due for a brake job myself, as well as new tires so $2k in 2 months, uugggg...
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Old 08-17-2011, 04:50 PM
Ridiculously Active Enthusiast
 
Real Name: Bill Winney
Hybrids: Escape
Posts: 722
Default Re: Brake Pads @ 110,000 miles

OK, you'll need two tools that aren't common.

A 9MM hex, and this needs to fit onto a ratchet wrench. It'll take more torque than a standard right angle hex key can produce.

An 18mm socket.

I bought the 9MM awhile ago based on threads on this website: so thanks a bunch for those who pointed it out.

The 18MM socket I bought years ago when nothing fit on something on my Suburban... after several trips to the parts store to get sockets that never quite fit, I got out the ruler & measured the darn thing.

Somehow I've used that 18mm socket many, many times since. So why don't they just use either a 17mm or a 19mm standard socket? That's like answering Einstein's Unified Field theory. Go figure!
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Old 08-19-2011, 11:28 PM
gpsman1's Avatar
Hybrid and Ethanol Expert
 
Real Name: John
Location: All over the Central U.S.
Hybrids: 2005 Ford Escape FWD, 2000 Honda Insight
Posts: 3,511
Default Re: Brake Pads @ 110,000 miles

my pads are twice as thick as yours at 130,000 in my FEH.
Then again, I do 75% highway.
I expect my pads to last the life of the vehicle.
Now if they could only make lifetime tires (on my third set).
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Old 08-20-2011, 06:21 AM
Ridiculously Active Enthusiast
 
Real Name: Bill Winney
Hybrids: Escape
Posts: 722
Default Re: Brake Pads @ 110,000 miles

These pads measure 5.7 mm, so that's a lot left. What prompted me to change them out is a developing shudder on heavy braking. It appears to be gone now with machined discs & new pads. The discs as they came of my FEH didn't look bad at all. I was expecting the shudder to still be there.

I purchased the NAPA "Adaptive One" pads.

Clearly the regenerative braking of the FEH makes a real difference in pad life. I bought the replacement pads last fall thinking that surely the old ones needed replacement. So I kept them on the shelf.

I'm expecting the life of this FEH to go beyond even your expectations. I think Ford over engineered this car on the spec that they didn't want much warranty work. Well, we'll see just how far it goes.
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Old 08-20-2011, 09:00 AM
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Hybrid and Ethanol Expert
 
Real Name: John
Location: All over the Central U.S.
Hybrids: 2005 Ford Escape FWD, 2000 Honda Insight
Posts: 3,511
Default Re: Brake Pads @ 110,000 miles

I had between 7mm and 8mm left not too long ago.

Ford told me this back in 2006 and I think it is a good estimate.
Place a heavy book on the front passenger seat.
Depress the brake.
If the book stays on the seat, you are not using brake pads.
Another eatimate, the first 50% of brake pedal travel is regen only.

Of coarse the above assumes the battery is in a state able to accept full charge current.
Which is, most of the time.
John

.

Gasabout $0.03/mi
Gasabout $0.06/mi
E85about $0.06/mi

2003 GMC 2500HD 6.6L V8 Duramax 26.5 MPG
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Old 08-29-2011, 03:25 PM
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Real Name: Bill Winney
Hybrids: Escape
Posts: 722
Default Re: Brake Pads @ 110,000 miles

Update: the front end shudder I noted has disappeared.

On the rear brakes: took them off today the pads had equivalent thickness remaining to what I reported on my front pads. Curiously the discs were at the minimum "machine to" spec of 11.6mm after cutting. (Note the front discs were well above this minimum.)

I have been wondering. The Ford books note that the rear brakes will wear faster than the front brakes. I had thought it would show up in the pads, but it hasn't. Rather it has shown up in the disc, so next time I do a brake job I'll likely have to replace the rear discs.

How about that?
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Old 09-03-2011, 07:08 AM
Ridiculously Active Enthusiast
 
Real Name: Bill Winney
Hybrids: Escape
Posts: 722
Default Re: Brake Pads @ 110,000 miles

Update: Ford notes that the rear brakes will wear faster than the front brakes. I found it curious that the front pads @110,000 & the rear pads @112,000 still had much useful life left ~6mm remaining.

Where the wear & tear actually showed up was on the rear discs. When I had them cut they machined out to 11.6mm. This is the "machine to" minimum. Thus these discs will surely have to be replaced when I next do pads.

Which will likely be around 220,000 miles. Update to follow.

PS It'll take awhile...
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Brake Pads @ 110,000 miles-photo_083111_002.jpg  

Last edited by Bill Winney; 09-03-2011 at 10:04 AM. Reason: Add PS
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Old 09-04-2011, 08:12 AM
Ridiculously Active Enthusiast
 
Real Name: Ray Martin
Location: Boston (north suburbs)
Hybrids: 2005 & 2006 Ford Escape
Posts: 711
Default Re: Brake Pads @ 110,000 miles

I just did my fronts on the '05 yesterday. At 66k the outer pads were worn down to almost nothing. Rotors were below minimum for machining.

What was strange though is that the bolt to remove the caliper was 7mm hex, not 9mm as it was supposed to be. That worked out good since I never did find the 9mm hex socket locally. I was planning on doing it with the regular 90° allen wrench.

I replaced the pads and rotors with OEM that I bought at online prices but picked up at a local dealer. Figured as long as it is under extended warranty I would keep OEM parts on it.

Other thing that is strange is that the fronts wore out faster than the rears. And this car has a LOT of miles driven in low. Not sure what to make of that......

.

2005 FEH - lifetime 34.1 mpg (66k miles)
2006 FEH - lifetime 33.1 mpg (60k miles)
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Old 09-04-2011, 08:12 AM
 
 
 
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110000, 2008, altima, brake, break, diy, hex, hybrid, job, mazda, miles, mm, pad, pads, removal, tribute

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