Re: Why does EV mode not kick in?
Actually, you get two tries...there's enough capacity in the 12v battery to run two cycles of the jump-start system.
Of course I can't find the detailed info on the HV battery I got this detail from, but from what I recall inside the battery each tube of cells (I think it's 5 cells to a tube) is individually monitored and wired to the jump-start charger. When you push the jump-start button it charges all of the tubes (I don't know if it does them simultaneously or sequentially) to a pre-determined value, which is just enough to start the engine. It also provides heat inside the battery pack to get the cells closer to optimal operating temperature.
So for normal operation, the battery cells are wired in series, but for the jump-start operation it's parallel. If you think about it this makes sense as the system can reduce the change of reverse charging a cell, which is especially likely when the battery is nearly flat.
I know one person on the Yahoo board has experimented with the jump-starter trying to use it to boost his battery for extended EV use. Of course, it doesn't put enough power into the HV battery to make a significant contribution.
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