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Originally Posted by lakedude
OK, deal!
This thread will still be here in 6 months so someone please "bump" it at the end of summer.
Bob the HCH takes a hit in the winter too. I wish I could get Jason to make the old database graph available. Voltswagon showed a perfect example of how mileage goes down in the winter. Voltswagon had twin peaks in early and late summer went it is warm but no AC is required. Mid summer was a little lower due to AC use (I assume). Voltswagon is buzz70's MT HCH BTW.
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Works for me. BTW, I've found it possible to parse the detailed records from the GH database. I did this with my Prius data to load it into Excel and do some correlation studies. One of my 'get around to it' tasks is to use a Perl script to do web data harvesting: (1) Ebay for 'fair market value' and (2) GH for other correlation studies.
The Ebay script will automate looking for 'new listings' as well as provide 'fair market value' data for the price of hybrids. From what I'm learning about our Prius, there appears to be some 'price-performance' sweet spots. Tracking may lead to a second hybrid electric for our family which would be a Prius.
The correlation studies I'm interested in are 'trip duration' and 'temperature'. I have noticed in my data extracted from GH database a step function between 45(F) and 50(F) for 20 minute duration commutes. I suspect the warm-up fuel penalty has two componets, initial temperature and trip duration. Simular warm-up functions should exist for each make and model of hybrid-electric and the parameters are embedded in the GH database.
One item I forgot to mention is a curious 'aging' effect the Prius fleet data shows in the first year. Within the first year, the Prius fleet data shows the initial high MPG seems to decrease by 5-10% and stays constant thereafter. My Prius
cold weather experiments suggest this may be due to Prius transaxle oil fatigue from over-stress and an unfiltered breather tube.
I found the viscosity of my Prius transaxle fluid was significantly lower than the virgin Type T oil. Although a lower viscosity oil would reduce internal resistance and energy loss, if it also came with a lower 'film strength' (unmeasured), the higher friction would eat up any viscosity savings. Oil can be stressed by mechanical and/or heat and this is something I'm looking into.
The second problem, possibly unique to my Prius that came from Ft. Worth Texas, is silicon contamination. I'm still working on this problem and plan to install a filtered air breather tube. However, it is likly to be a problem other Prius owners are unaware of. Certainly those still under the spell of 'warrantee' are not likly to even ask much less investigate.
Now if we compare the size and architecture of an ordinary manual transmission versus the Prius CVT, several differences stand out:
- Prius transaxle has both an 18 kW and 40 kW motor generators (Prius I)
- Prius transaxle has two distinct gear assemblies and chain transfer
The higher powered Prius motor generators means there is a significantly larger heat load than in an ordinary manual transmission. This provides more opportunity for heat stressing the transaxle oil.
The larger Prius transaxle galleries for the motor generators means that thermal cycles can ingest more dirt laden air than the smaller galleries of an ordinary manual transmission. The Prius planetary and normal gear assemblies are linked via a chain which again increases the internal air gallery space that thermal cycles can fill with dirt laden air. Contaminated transaxle oil would significantly increase energy loss.
Although possible, I don't think the Prius helical gears are likly to mechanically stress the oil. Helical gears that make a 90 degree power transfer are more likly to cause mechanical stress than those that don't make the bend. But I would note the Prius differential is embedded in the transaxle. Ordinary differentials have a heavier grade of lubricant than typical transaxle oil.
This is probably more information than you were interested in but we are comparing two dissemular transmission technologies. A simple, manual transmission and a constant velocity transmission. My wife has forbidden us from ever having a manual transmission again.
IMHO, I suspect changing the Prius transaxle oil annually would make a significant improvement in Prius fleet performance. But it will take a Toyota technical change notice to make that happen for warrantee vehicles.
Bob Wilson