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HCH I-Specific Discussions Model Years 2003–2005

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  #1 (permalink)  
Old 04-21-2007, 08:56 PM
end end is offline
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Hybrids: 2003 Civic Hybrid
Posts: 9
Default Anyone self-install their EGR valve?

Hello all,

My HCH-I is sometimes having the bucking, lurching problem at low speed. I bought an EGR valve from majestic honda online.

Does anyone have the install steps to do this? Also does anyone know how much to torque the two bolts that hold it to the manifold?
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Old 04-22-2007, 02:46 AM
mdline mdline is offline
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Real Name: Gerry Reese
Location: Maryland
Hybrids: 2004 HCH Manual Trans
Posts: 8
Default Re: Anyone self-install their EGR valve?

Havent had to change it yet but it looks easy.

Here are the directions from the Service Manual

1. Remove the EGR valve 6P connector.

2. Remove the bolts (2)

3. Remove the EGR valve.

4. Install in reverse order with new gasket. Torque 17 lb/ft
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Old 04-23-2007, 01:52 PM
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tbaleno tbaleno is offline
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Real Name: Tom Baleno
Location: Chicago, IL
Hybrids: 2003 - Honda Civic Hybrid CVT
Posts: 2,128
Default Re: Anyone self-install their EGR valve?

I did it myself. It is as easy as it sounds.

.



My hydroponics experiment

You ever notice how hard it is to lip read cartoon characters?
"Crazy is what the sane call Delta Flyer"
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Old 04-24-2007, 10:06 PM
end end is offline
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Hybrids: 2003 Civic Hybrid
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Default Re: Anyone self-install their EGR valve?

Thanks mdline!

The install was very easy so long as you have an extension for your socket skinny and long enough for the top bolt.
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Old 06-21-2007, 06:20 PM
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Captain Zeep Captain Zeep is offline
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Real Name: John
Location: Phoenix, AZ
Hybrids: 2003 HCH CVT
Posts: 14
Default Re: Anyone self-install their EGR valve?

Can anyone point me to or tell me how to find it on the parts list at hondaautomotiveparts.com?

Does it come with a gasket?

Thanks!
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Old 06-21-2007, 07:07 PM
cb450sc cb450sc is offline
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Real Name: Bill
Location: Chatham, Ontario, Canada
Hybrids: Honda Civic Hybrid
Posts: 128
Default Re: Anyone self-install their EGR valve?

I cleaned the EGR valve about 20 000 km ago. It was starting to do this lurching dance routine. I took it off and cleaned it with carb cleaner, put on a new gasket and reinstalled. I have not had a problem since. Very easy to take off.
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Old 06-22-2007, 06:50 AM
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cbxtc6 cbxtc6 is offline
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Location: Northern Illinois
Hybrids: '04 HCH MT
Posts: 109
Default Re: Anyone self-install their EGR valve?

Where in the engine bay is this physically located? Pics?

Thanks!
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Old 06-22-2007, 07:55 AM
Harold Harold is offline
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Real Name: Harold Wilkie
Location: Grand Forks B.C.
Hybrids: HCH 11
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Default Re: Anyone self-install their EGR valve?

Thanks Bill. I did not know you could get away with cleaning these. That can save alot of $ H
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Old 06-26-2007, 12:15 PM
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tbaleno tbaleno is offline
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Real Name: Tom Baleno
Location: Chicago, IL
Hybrids: 2003 - Honda Civic Hybrid CVT
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Default Re: Anyone self-install their EGR valve?

It is located in front of the engine on the passenger side.

.



My hydroponics experiment

You ever notice how hard it is to lip read cartoon characters?
"Crazy is what the sane call Delta Flyer"
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Old 06-26-2007, 02:23 PM
cb450sc cb450sc is offline
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Real Name: Bill
Location: Chatham, Ontario, Canada
Hybrids: Honda Civic Hybrid
Posts: 128
Default Re: Anyone self-install their EGR valve?

Cleaning it seems to have done the trick for now. That was last fall when I did it, so every little bit helps. When I took it to the Honda dealer they said that it could not be cleaned. I discussed it with the auto shop teacher at the school I am at and he said that he has cleaned them before and it can't hurt to give it a try. It only takes a few minutes to get the part off and I let the cleaner soak in for about half an hour before reinstalling.
I did put a new gasket on it prior to the install.
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