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-   -   A silly question.....maybe. (https://electricvehicleforums.com/forums/toyota-highlander-hybrid-31/silly-question-maybe-16523/)

wwest 12-29-2007 02:19 PM

A silly question.....maybe.
 
If I had the V6 heads milled to get a 13:1 compression ratio on my '01 AWD RX300 and then restricted the intake manifold pressure via the DBW system such that the effective compression was never greater than 10:1 would I have a "virtual" Atkinson Cycle engine?

PineywoodsPete 01-01-2008 08:16 PM

Re: A silly question.....maybe.
 
Probably not without your valves destroying the pistons on the first few revolutions. Domed pistons with valve recesses probably the only way for this radical an increase in compression. How are your metallurgy, casting, and machining skills?

For a primer on self experimentation with piston design and manufacture, rent "The world's Fastest Indian (motorcycle)" - true story about how an old geezer in Australia (played by Anthony Hopkins) breaks the world's motorcycle speed record at over 200 mph at Bonneville 30 or so years ago. The shelf with blown pistons and other sundry parts says it all! "Next time", he says after the latest disaster, "I'll try three parts Chevy, two parts Ford." (for the new piston castings). Great story!

Of course you would also need a CVT to take advantage of the enormously expensive Atkinson mods, on the extremely unlikely and costly chance that it would do anything but self destruct unless done by anyone less than Toyota's R & D stable!

And of course the HiHy's engine is not an Atkinson design, so you would be breaking new ground as well as the bank. There may be a good reason beyond the R&D expense for a projected limited volumn model that Toyota left it as a basicaly conventional higher compression design.

Good luck, great dreams!

Pete

shiba3420 01-02-2008 10:36 AM

Re: A silly question.....maybe.
 
I thought the HiHy was an atkinson cycle engine, and I was certain I read it from a reliable source. Ends up Wikipedia's entry on atkinson used to list the HiHy...incorrectly.

Does anyone know what are the differences (if any) between the hybrid & non-hybrid version of the highlander engine which help provide better ICE mileage (if any)?

PineywoodsPete 01-02-2008 04:49 PM

Re: A silly question.....maybe.
 

Originally Posted by shiba3420 (Post 156175)
I thought the HiHy was an atkinson cycle engine, and I was certain I read it from a reliable source. Ends up Wikipedia's entry on atkinson used to list the HiHy...incorrectly.

Does anyone know what are the differences (if any) between the hybrid & non-hybrid version of the highlander engine which help provide better ICE mileage (if any)?


The hybrid 3.3L V6 is a somewhat de-tuned version of the standard's V6, with max. power and torque at significantly lower RPM's, increasing efficiency and flexibility. I am convinced that the CVT of the hybrid is a large contributer to FE, in that it is always in the "right" gear with its continually variable gear ratio, keeping the engine at max efficiency under low or high demand conditions, and without the power loss (heat generation) of an oil-filled torque converter.

Pete

wwest 01-02-2008 06:03 PM

Re: A silly question.....maybe.
 
If I don't open the throttle valve enough to put a full charge, say only 70%, in the cylinder then the effective compression ratio should be 10:1...

Right?

wwest 01-02-2008 06:07 PM

Re: A silly question.....maybe.
 
The Prius and FEH/MMH derate the I4 and increase FE by implementing the atkinson cycle via leaving the intake valve open for a portion of the compression stroke, thereby forcing some of the intake stroke charge back into the intake manifold.

It seems to me the same thing could be done by regulating the atmospheric pressure in the intake manifold via DBW, E-throttle, intake flow control.

Do you suppose that's how the RXh and the HH derate the V6..??

ndabunka 01-02-2008 06:36 PM

Re: A silly question.....maybe.
 
At first I was going to rely to this thread with my own questions like... of COURSE it wouldn't work (because the HiHy is not designed to take advantage of such technicques) but then one of my research links SPECIFICALLY listed the Prius as an Atkinson engine so I decided that I had no clue so abstained. Who's to say that Toyota didn't ALREADY design the HiHy's engine in this manner. In other words, maybe your already too late...

PineywoodsPete 01-03-2008 01:12 AM

Re: A silly question.....maybe.
 

Originally Posted by wwest (Post 156244)
The Prius and FEH/MMH derate the I4 and increase FE by implementing the atkinson cycle via leaving the intake valve open for a portion of the compression stroke, thereby forcing some of the intake stroke charge back into the intake manifold.

It seems to me the same thing could be done by regulating the atmospheric pressure in the intake manifold via DBW, E-throttle, intake flow control.

Do you suppose that's how the RXh and the HH derate the V6..??


The Atkinson cycle engines in use all have high compression ratios of 12.4-13:1 - the Prius the highest. The HiHy's CR is pretty high at 10.8:1, which it can tolerate without detonation/pre-ignition, even with reg. gas with ignition timing retardation, because it is never subjected to a lower RPM load: with load, the CVT immediately adjusts to a lower gear ratio for higher RPM's where detonation is inhibited.

We feel that with the slight lag when full throttle is applied at slow speeds - the response time for the CVT to adjust to a higher ratio, the engine to reach it's max power RPM, and the electric motors to engage. Not too different from the slight turbo lag in my Volvo.

The detuning of the HiHy's engine seems to be by electronically limiting the peak RPM's to 5400 instead of 6400, and optimizing torque torque at lower RPM's (3600 vs 4400, I believe) for partial throttle flexibility and efficiency. They have limited the max RPM, I think, because this number is sustained at max throttle with the CVT, rather than varying as with a "normal" transmission with fixed gear ratios, where with each gear shift, the engine is at peak power, then max RPM's only briefly with each gear shift at full throttle.

Since power is the product of torque X RPM's, that's how very high reving small racing engines can produce massive HP, but are useless at lower revs, with valve timing and lift optimized for torque at the top end, say 8000-10000 RPM's. This requires huge valve and manifold cross sections for the air flow needed, and/or forced induction by turbo or supercharger.

Pete

n8kwx 01-03-2008 08:12 AM

Re: A silly question.....maybe.
 

Originally Posted by wwest (Post 156244)
The Prius and FEH/MMH derate the I4 and increase FE by implementing the atkinson cycle via leaving the intake valve open for a portion of the compression stroke, thereby forcing some of the intake stroke charge back into the intake manifold.

In addition on the Prius, they actually tweaked the engine block. The crankshaft is offset from the center of the cylinders.

I'm quite sure that they didn't go that far with the TCH or HiHy/RX400. As far as I know their engine blocks are identical with the "gas" versions.

Don R 01-03-2008 07:05 PM

Re: A silly question.....maybe.
 
Below is a list describing the major difference between the 3MZ-FE engine on the ’06 Highlander Hybrid and the 3MZ-FE engine on the ’06 Non-Hybrid Highlander:

Engine Proper
A PVD (Physical Vapor Deposition) coating has been applied on the surface
of No.1 compression ring.

An oil ring with a two-piece shape is used.

A wear resistant coating is used on the sliding surfaces of the crankshaft
bearings for the No. 1 and No. 4 journals.

Valve Mechanism
The valve timing has been changed to achieve optimum hybrid control.

Cooling System
The engine radiator and condenser, inverter radiator have been integrated.

Intake and Exhaust System

The material of and hoses has been changed to inhibit the permeation of fuel
vapors.

An intake air connector made of aluminum alloy is used.

To reduce noise, resonators have been added to the following areas: inside
the air cleaner, air cleaner hose, and the air inlet.

A material that provides the same level of high-temperature strength as
stainless steel is used for the exhaust manifold.

A ceramic catalyst is used.

A large, 20.8-liter capacity muffler is used.

Fuel System
A fuel tank close valve and have been discontinued closed tank system are used.

Charging System
The alternator has been discontinued.

Starting System
The starter motor has been discontinued.
The starting system uses a motor generator (MG1).

Engine Mount
The shape of the front and rear engine mounts has been optimized and an
absorber engine mount is used for the rear.

Belt Drive System
The drive belt has been discontinued, along with the used of electric power steering and an electric inverter compressor.

Engine Control System

An THS ECU is used with the hybrid system. Furthermore, the THS ECU
have been integrated.

The operating range of the VVT-i (Variable Valve Timing-intelligent)
system has been changed.

Evaporative Emission System
The evaporative emission control has been changed, along with the use of a closed tank system.

Diagnosis
The diagnosis communication has been changed from serial communication

(ISO9141) to CAN communication


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