Sherwood Wood Dash Kit Installation

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  #21  
Old 04-20-2008, 12:52 PM
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Default Re: Sherwood Wood Dash Kit Installation

Customers send the parts they want dipped to me for dipping. The turn around time is usually 5-7 working days once I receive the parts. Any parts that can be taken off the dash and swithces and buttons removed can be dipped. We have a core exchange program on some Toyota, Chevy and Ford models. We send the finished cores out to the customers and after they install them they send us the unfinished parts back. A core deposit is required and refunded once the parts are returned.
Thanks, Mark
 
  #22  
Old 04-20-2008, 07:39 PM
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Default Re: Sherwood Wood Dash Kit Installation

Originally Posted by wooddashpro
The video is sherwood's. I did make a video for a manufacturer along time ago for training purposes. But I never got a copy. The sherwood video is good but needs to be more detailed in technique. I wasnt on the web a year ago. But I've been doing this for almost twenty years. Thanks, Mark

Dipping is a film transfer system that allows us to apply a film coating to any hard surface. The grain is suspended in a disolving sheet. When the sheet is place on top of water in a special tank the sheet disolves and the grain floats on the water, similiar to an oil slick. Then the part to be grained is pushed through the the grain and the water pressure from pushing the part through the water forces the grain around the part. The parts are then rinsed and after drying are clear coated.
When I first saw this process the first thing I had dipped were a couple shimano curado fishing reels.

http://www.wooddashpros.com/store/in...m_dash_dipping
I saw this process done on an episode of American Chopper. It was a pretty cool process and looked pretty easy.
 
  #23  
Old 04-20-2008, 07:55 PM
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Default Re: Sherwood Wood Dash Kit Installation

Originally Posted by Randyman
Hey,
I guess timing is everything!!! I was literally going to post this last night just at the time when I saw FLTRN404’s new post. I had a hard time with this installation and I thought people should know that although I like the results, this install was not a walk in the park!!

I bought the Sherwood Dash kit http://www.sherwooddash.com/ from: www.autoanything.com . The complete kit for the Hybrid I think was around $250. They do use a layer of real wood in their laminate and supposedly no two pieces are alike. The finish you see there is Rosewood, but they have a bunch of others.

Here is a schematic of all of the 29 pieces in the kit:




I’ve also taken pictures of where they were installed in and around my dash:











Here is a tip for Instrument panel piece. The thin piece that goes around the top is very delicate. Press the large base piece down first and then slowly work the trim around the top edge. Give the little piece a gentle tug as you go along. What happened to me was, I ran out of wood trim piece before I made it around the full curved edge. Then I tried to stretch it hard to finish and I ripped it. If you give it a little tug all throughout the edge, you’ll have plenty of slack by the time you reach the middle of the curve. All the other pieces are fairly straight forward.



Also on the subject of ripped pieces: You can see in the photo below there is a non attached piece next to a packet of 3M adhesive prep. The reason I have extra pieces is: I had to buy the kit twice!!! Yup overall install cost was $500 (2 x $250). They don’t sell individual pieces. Also the adhesive on the back of each piece is very aggressive. The 3M adhesive prep makes your dash very sticky. If you misalign a piece as you place it on a prepped surface, you will more than likely rip the piece trying to take it off!!! Practice placement a couple of times with a piece before you prep the surface. When you are sure you have the placement down, prep the surface, peel the backing off and in the words of Sean Connery – “You must never hesitate!!!”



Also - a note about the 3M adhesive prep. It is great stuff, it is very aggressive and I think it kind of dissolves your plastic dash a little to make the surface extra tacky. So when you are test fitting each piece (a couple of times) mark it with a pencil and prep only part of the dash that will be covered. Also, they give you 3 little pads for that entire kit!! How will you ever get it done??? The way to use the prep pads is to peel off the top of the foil wrapper and leave the pad inside foil envelope. Just let the yellow moist pad stick up like the top of an ice cream cone. The stuff is very volatile and evaporates quickly. You should be test fitting one piece, prepping its surface and installing. Then on to test fitting, prepping and installing the next piece. If you pull the yellow prep pads out of the foil envelopes, the stuff will be evaporated after only a few pieces have been installed.

Finally this is a flat kit. In order to get a flat piece to conform to a 3D shape like the door handle, they have to put a slit in the flat piece. Unfortunately the picture is blurry, but you can see the little seam right over the manual door lock. See schematic above and installed photo below. I think there are kits out there that say they have molded pieces. I would assume that the door pieces would be 3D and not have the slit in the finished installation. I’m not sure if the molded pieces were available when I installed this kit.



This is one of those areas where I think I blew one of the installations - ruined a door piece and was glad I had a 2nd kit. I know this sounds like a lot of trouble but I like the finished product. Also, these pieces are on for good – the glue is not going anywhere!!! Finally, I did not know how hard this was to install so once I had a few pieces installed and started ripping others – I was committed!!! I could not have a half wood dash – so I bit the bullet and bought a second kit!! Hey if you buy a Sherwood Rosewood kit, I may have some pieces to back you up!!!

Also, I think I’ve mentioned a couple of my other Camry projects in this forum. All I can say is - learn to forgive your mistakes!!! The only people who don’t make mistakes are people who don’t try anything!!!

If you open a dash panel and end up cracking a plastic piece – go to MagAuto: http://www.magauto.com/default.asp?id=213710&catalogid=3408
Search through their exploded diagrams and buy a replacement: nothing can’t be repaired or replaced.

Jump in and have fun messing with your car. You’ll have a huge sense of accomplishment after you are done.

Randyman
By the Way, Sherwood now offers upgrade kits so if you do run into trouble, depending on the piece, you may not have to buy a complete set. Like I think they offer molded door handle trim pieces now as a stand alone item. Also various parts of the console kit are sold seperately as well.
 
  #24  
Old 05-03-2008, 05:28 PM
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Default Re: Sherwood Wood Dash Kit Installation

Would anyone be interested in a wood dash installation get together. Anyone buying their dash kit from my website www.wooddashpros.com (sherwood dash kits) could meet at a designated time and park to install their kits. This would have to be for anyone in the southern california or anyone willing to drive to the orange county area. I would help anyone who needed help or tips with the installation. We could install the kits and BBQ. Just throwin it out there and would like some feedback from anyone who might be interested. Of course the deal would be incredible.
 
  #25  
Old 05-05-2008, 10:06 PM
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Default Re: Sherwood Wood Dash Kit Installation

Can you give us an idea of how much custom dipping costs? Also if you have something that matches the stock trim in a 2008/09 xle?
 
  #26  
Old 05-06-2008, 07:55 PM
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Default Re: Sherwood Wood Dash Kit Installation

Originally Posted by beng
Can you give us an idea of how much custom dipping costs? Also if you have something that matches the stock trim in a 2008/09 xle?
The cost is .90 cents a sq. inch. Measure the parts length x width.

For example a part that measures 4" x !0" is 40 sq. inches x .90 = $36.00

I dont have the 08-09 color match but the dark birdseye is similiar in color.
 
  #27  
Old 05-14-2008, 11:44 AM
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Default Re: Sherwood Wood Dash Kit Installation

I am not able to view Randyman's wood dash pictures. All I see is a small red X and a large white blank. I am able to view other pictures on other threads on the Greenhybrid forum. Can anyone advise me how I can view these pictures?
 
  #28  
Old 05-14-2008, 11:50 AM
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Default Re: Sherwood Wood Dash Kit Installation

Hey Ralph - this happened on a couple of my other threads.

I basically uploaded my photo's to the site's "share" area and then I used the url's for the photo's in my threads.

I guess the site only keeps the photos for a few weeks.

Anyone out there with ideas on how to include pictures on a more permanent basis?

Do I have to host them on an independent site and then reference the url's?

Any help would be appreciated,
Thanks - Randy
 
  #29  
Old 05-14-2008, 12:01 PM
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Default Re: Sherwood Wood Dash Kit Installation

Thanks for responding Randy, I bought my car about 3 weeks ago and some of the modifications that you have done I would like to do also, Fog Lights, Wood Dash. I believe that I did see your pictures a couple weeks back, but I have tried many times to return but it failed to show the pictures. On the Sherwood kit, the door panel has a cut above the handle. How does the seem look, and how hard was it to get the wood to bend and meet up at that seam.
 
  #30  
Old 05-14-2008, 12:08 PM
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Default Re: Sherwood Wood Dash Kit Installation

Originally Posted by Randyman
...Anyone out there with ideas on how to include pictures on a more permanent basis?...
Not postive, but I belive photobucket allows permanent storage.
 

Last edited by haroldo; 05-14-2008 at 12:12 PM.


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